Did you ever find out and get your headlight gap fixed? I have the same headlight gap. You mentioned a broken headlight tab, but im finding it hard to find what it is ur referring to. Would you have a picture? Ive booked in with ford under warranty, if its a headlight replacement then thatd be ideal, as if its a bumper replacement, id have to try get them to supply the new one with no intercooler grille at all as im not paying a panel and paint shop again to remove it, plus i would have to try get ford to add paint protection as i paid for that also and its really usefull